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34 Cards in this Set

  • Front
  • Back

One of the first duties of a boiler operator upon taking over a shift is to _____

Check the water level in the boiler

The best way to test a low-water fuel cutoff is with a(n) _____ test

Evaporation

The _____ shuts down the burner when the steam pressure increases to the setpoint and restarts the burner when the steam pressure decreases

Operating Pressure Control

A preventative maintenance program includes an annual internal and external boiler _____

Inspection

A boiler operator must act quickly when correcting the two most common potential emergency conditions: boiler high- or low-water conditions and _____

Flame failure

Lockout is the use of locks, chains, or other physical restraints to prevent the _____ of specific equipment

Operation

Containers that contain hazardous materials must be labeled, tagged, or marked with the identity of the hazardous material and appropriate _____

Hazard warnings

A class _____ fire includes burning wood, paper, textiles, and other ordinary combustible material containing carbon

Class A

When performing a manual test of a safety valve, the boiler must be at a pressure of at least _____ % of the safety valve popping pressure

75

_____ identifies how energy is used in a facility and recommends ways to improve efficiency and reduce costs

An energy audit

When taking over a shift, the boiler operator must first check the _____

Water level on all boilers

The low-water fuel cutoff can be tested by blowing down the low-water fuel cutoff or by ____

Securing the feedwater and allowing the water level in the boiler to drop

In order to prevent uneven expansion of the boiler on cold startup, the boiler must be ____

Warmed up slowly

During the startup, the boiler vent should remain open until a pressure of approximately _____ is reached

15 psi

A safety valve can be manually tested when the _____

Pressure is at least 75% of MAWP

Boilers equipped with a superheater must be protected during warm-up by _____

Keeping the superheater drain valve open until the boiler is cut in on-line

Superheaters are prevented from overheating by the circulation of _____

Steam

To ensure high heat transfer rates, _____ should be removed from boiler heating surfaces

Soot

During boiler shutdown, the ____ should be opened when the steam pressure in the boiler has dropped to 10 psi to 15 psi

Boiler vent

As the boiler is cooling down, the boiler operator must maintain _____

The NOWL

After a boiler has had major repair work done that could affect the boiler internals or has developed a low-water condition, it should be subjected to _____

A hydrostatic test

A _____ is used to verify the flame in a burner

Flame scanner

Boilers that are out of service for an extended period of time can be laid up with _____

Dry lay-up

Plant emergency procedures should be established by the ____

Chief engineer

What does a low-water fuel cutoff do? _____

Shuts off the fuel supply

A boiler that has experienced a low-water condition should be _____

Thoroughly examined for signs of overheating

A high-water condition in the boiler can be corrected by ____

Performing a bottom blowdown

If there is a danger of the boiler freezing, the boiler should be laid up _____

Completely dry

A furnace explosion can be caused by _____

An accumulation of combustible gases

The ASME code recommends that boilers be inspected internally and externally every _____

Year

Maintenance work performed inside a boiler requires a(n) _____, which contains procedures based on safety considerations for workers

Confined space permit

New or retubed boilers should be cleaned with _____

Alkaline detergent

The three ingredients needed to start a fire are fuel, heat, and _____

Oxygen

A fire caused by oil, gas, grease, or paint would be classified as a Class ______ fire

Class B