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34 Cards in this Set
- Front
- Back
One of the first duties of a boiler operator upon taking over a shift is to _____ |
Check the water level in the boiler |
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The best way to test a low-water fuel cutoff is with a(n) _____ test |
Evaporation |
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The _____ shuts down the burner when the steam pressure increases to the setpoint and restarts the burner when the steam pressure decreases |
Operating Pressure Control |
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A preventative maintenance program includes an annual internal and external boiler _____ |
Inspection |
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A boiler operator must act quickly when correcting the two most common potential emergency conditions: boiler high- or low-water conditions and _____ |
Flame failure |
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Lockout is the use of locks, chains, or other physical restraints to prevent the _____ of specific equipment |
Operation |
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Containers that contain hazardous materials must be labeled, tagged, or marked with the identity of the hazardous material and appropriate _____ |
Hazard warnings |
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A class _____ fire includes burning wood, paper, textiles, and other ordinary combustible material containing carbon |
Class A |
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When performing a manual test of a safety valve, the boiler must be at a pressure of at least _____ % of the safety valve popping pressure |
75 |
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_____ identifies how energy is used in a facility and recommends ways to improve efficiency and reduce costs |
An energy audit |
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When taking over a shift, the boiler operator must first check the _____ |
Water level on all boilers |
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The low-water fuel cutoff can be tested by blowing down the low-water fuel cutoff or by ____ |
Securing the feedwater and allowing the water level in the boiler to drop |
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In order to prevent uneven expansion of the boiler on cold startup, the boiler must be ____ |
Warmed up slowly |
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During the startup, the boiler vent should remain open until a pressure of approximately _____ is reached |
15 psi |
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A safety valve can be manually tested when the _____ |
Pressure is at least 75% of MAWP |
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Boilers equipped with a superheater must be protected during warm-up by _____ |
Keeping the superheater drain valve open until the boiler is cut in on-line |
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Superheaters are prevented from overheating by the circulation of _____ |
Steam |
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To ensure high heat transfer rates, _____ should be removed from boiler heating surfaces |
Soot |
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During boiler shutdown, the ____ should be opened when the steam pressure in the boiler has dropped to 10 psi to 15 psi |
Boiler vent |
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As the boiler is cooling down, the boiler operator must maintain _____ |
The NOWL |
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After a boiler has had major repair work done that could affect the boiler internals or has developed a low-water condition, it should be subjected to _____ |
A hydrostatic test |
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A _____ is used to verify the flame in a burner |
Flame scanner |
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Boilers that are out of service for an extended period of time can be laid up with _____ |
Dry lay-up |
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Plant emergency procedures should be established by the ____ |
Chief engineer |
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What does a low-water fuel cutoff do? _____ |
Shuts off the fuel supply |
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A boiler that has experienced a low-water condition should be _____ |
Thoroughly examined for signs of overheating |
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A high-water condition in the boiler can be corrected by ____ |
Performing a bottom blowdown |
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If there is a danger of the boiler freezing, the boiler should be laid up _____ |
Completely dry |
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A furnace explosion can be caused by _____ |
An accumulation of combustible gases |
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The ASME code recommends that boilers be inspected internally and externally every _____ |
Year |
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Maintenance work performed inside a boiler requires a(n) _____, which contains procedures based on safety considerations for workers |
Confined space permit |
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New or retubed boilers should be cleaned with _____ |
Alkaline detergent |
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The three ingredients needed to start a fire are fuel, heat, and _____ |
Oxygen |
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A fire caused by oil, gas, grease, or paint would be classified as a Class ______ fire |
Class B |