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20 Cards in this Set

  • Front
  • Back

The purpose of the exhaust manifold is to:

Collect the exhaust gas

When testing back pressure in an exhaust system, what would be the normal pressure reading for a good exhaust system with the engine operating at 1800 RPM?

1 psi

How would you determine if a catalytic converter is functioning correctly

Using a temperature gauge or instrument, the temperature at the outlet of the converter should be at least 38c (100F) greater than the temperature at the inlet of the converter

What is the main function of the cooling system

The main function of the cooling system is to regulate the engine temperature

What is the most common type of thermostat

Wax pellet

List the three types of cooling systems

Air cooled system


Liquid cooled open system


Liquid cooled closed system

What are two popular coolant products? Which is safer for the enviroment

Eythlene glycol


Propylene glycol


Propylene glycol is safer because it is not toxic or as hazardous on the environment

What is the function of the radiator cap?

The radiator caps purpose is to raise the pressure above atmospheric pressure in the cooling system. This increase in pressure raises the boiling point temperature of the coolant

Explain two possible results from a coolant leak into the engine and lubrication system

A) if coolant gets into a cylinder, a hydraulic lock could result and lead to catastrophic damage of the piston, connecting rod and cylinder head


B) if coolant mixes with the engine oil, bearings and components are damaged

List five functions of the lubrication system

Reduce friction


To cool


To seal


To clean


To absorb loads (quiets)

What are the three methods of lubrication

Splash


Splash and pressure


Full pressure

What designs of pump are used in engines main lubrication system

The oil pumps used on the engines main lubrication system are positive displacement rotary pumps. The most common type is the external gear type, but vane, internal gear and gerotor pumps are also used

Name two oil filtration systems

Full flow filtration systems


Bypass filtration systems

State the purpose of a pre-lube pump

The purpose of the pre-lube system is to get oil to the critical parts of the engine and lubricate them before the engine is turned over

Explain the purpose of a post lube pump

The post lube system is run for a few minutes after the engine is shut down. This is done to cool down the engine and components and to lubricate turbocharger bearings as the turbo winds down

Why is it important to do regularly scheduled oil analysis

Lube oil analysis is used to determine the condition of the oil and wear in the engine. It is recommended that samples for testing to be taken at regular scheduled intervals and prior to maintenance shut downs

An oil pump relief valve stuck open would cause _____oil pressure

Low

Explain the main purpose for the crankcase ventilation system

The crankcase ventilation system removes combustion gases and water vapours from the crankcase

Due to emission standards, where should crankcase gases be directed

Crankcase gas is vented to the atmosphere in a passive system. On a pressurized system the crankcase gas may be sent to the intake manifold, inlet of the turbo charger or to a Venturi in the exhaust system (positive system should be used)

What instrument is commonly used to check the crankcase ventilation system?

A manometer