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138 Cards in this Set

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ASME

American Society of Mechanical Engineers

ASTM

American Society of Testing and Materials.

BTU (British Thermal Unit)

The amount of energy required to raise the temperature of one pound of water through 1°F.

IBR

Institute of Boiler and Radiator Manufacturers (Replaced by the Hydronics Institute)

Cast Iron Boiler

A Boiler in which the heat exchanger is constructed of cast iron. Usually contains larger volume of water than other boilers. Also known as High Mass Boilers.

Low-Temperature Boiler

Boiler limited to a maximum operating temperature of 250°F (121°C).

Input Rate

The Rate at which gas is supplied to an appliance.

Firing Rate

The Rate at which fuel is Fed to a Burner, expressed as volumes, heat units or weight per unit time.

Rating Plate

A Plate affixed to an appliance, designating the conditions by which the appliance must operate.

MBH

A term used to express 1000 BTU's per Hour.

PRV (Pressure Reducing Valve)

A Device with a globe valve pattern; used to reduce steam to a lower pressure. May be single or double seated. For hot water it is used to reduce city water pressure to the minimum desired system pressure and serves as an automatic water feeder.

BHP (Boiler Horse Power)

The evaporation of 34.5lb(15.7kg) of water per hour from a temperature of 212°F(100°C) into dry saturated steam at the same temperature. Equivalent to 33,475 BTU (35,280 KJ)

CGA

Canadian Gas Association

AIR SCOOP

A Device installed in the hot water supply main at/or near the heating source to separate and direct air to the Cushion (Expansion) or Automatic Air Vent

Prv (Pressure relief valve)

A relief valve or pressure relief valve (Prv) is a type of safety valve used to control or limit the pressure in a system.

LWCO (Low Water Cut-Off)

A float-operated or electronic device used to shut down the fuel burner when the water level in the boiler drops below its operating level.

Comfort Range

The range of temperatures within which the majority of the inhabitants feel comfortable. (18°-22°C)

Conduction

The transfer of heat through a solid.

Convection

The transfer of heat through liquid or gas.

Air Vent

A valve opening in the top of the highest drum of a boiler or pressure vessel for venting air. Also a device (manual or automatic) used to remove air from a steam or hot water heating system. Usually located at highest point in the system. (Known as a Coin Vent because it can fit a dime)

Aquastat

An automatic switching device that is operated by temperature change. On a boiler it may act as a high limit protector or on/off controls for the main burners to maintain boiler temperature differential.

Combination Gauge

A gauge that indicates Pressures and Temperature.

Compound Gauge

A bourdon tube pressure gauge used to indicate pressure or vacuum inches of Hg (Mercury)

Radiator.

Puts off !Convection Heat! Not Radiant Heat.

14.7 PSIA = ____ PSIG?

14.7 PSIA = 0 PSIG

1 BTU = _______ Joules

1 BTU = 1054 J


1 KJ = 0.984 BTU

Low-Pressure Boiler

A Boiler connected to a system limited to a maximum working pressure of 30 PSIG (water) or 15 PSIG (Steam)

BIMETAL

Two dissimilar metals fused together over their entire length. EACH METAL HAS A DIFFERENT COEFFICIENT OF EXPANSION.

Flow Switch

A Device installed in the piping that opens a circuit if no flow is present. Designed to protect the boiler in the event of circulator failure.

Heating Load

The amount of energy (in BTUH British Thermal Units per Hour) required for water or space heating.

What is Hg

Mercury.

Monoflow Tee

(Venturi Tee) A tee used to create an instruction in a pipeline and a drawing effect on the downstream side. (Used in one-pipe forced water heating systems)

One-Pipe System

A hot water system in which cooled down water from each unit is returned to supply the main to mix with and cool downstream units. Utilizes Monoflow Tee's.

Reverse Return System

First Supplied, Last Returned

Another name that refers to hot water heating systems?

Hydronic Heating

Maximum Pressure and Temp for Low Pressure Hot Water Boiler?

120°C (250°F)


and


1100 kPa (160 PSIG)

Cast Iron or "Pancake 🥞 Boilers" are Joined Together With? Drawn Together With?

Joined with Push Nipples or Composition Seating Rings, Drawn Together With Tie-Rods/Draw Bolts.

Hydrostatic Test of a Boiler Shall Be?

1.5x the working pressure.

Heat Exchangers Are Made Of?

Steel, Stainless Steel, Cast Iron, Copper and Titanium.

In a fire tube boiler hot gasses travel?

THROUGH THE TUBES!

In a water tube boiler hot gases travel?

AROUND THE TUBES!

Residential Cast Boilers have a max psig of?

30 PSIG and must have a 30 PSIG Relief Valve Installed.

High Temp Boilers operate over? And are rated in?

Operate over 120°F / 250°C.


Are Rated In MBH or BHP.

WHAT IS ONE BHP EQUAL TO IN BTUH?

!33,475 BTU/H!

Heat loss through a piping system is classified as?

Transmission Loss

What is the minimum return water temperature for a conventional residential boiler?

140°F / 60°C

Latent Heat of Water Fusion/Solidification?

144 BTU/LB


335 kJ/KG

Latent Heat of Water Vaporization / Condensation?

970 BTUs/LB


2257 kJ/KG

Latent Heat of Propane Vaporization / Condensation?

154 BTUs/LB


356 kJ/KG

Latent Heat is?

A heat that causes changes in state not Temperature.

What is a BTU?

The amount of heat energy required to change one pound of water one degree Fahrenheit.

What is a Kilojoule?

Directly related to BTU but in metric. To raise the temperature of one kilogram of water by one degree Celsius requires 4.2 kJ

What is Sensible Heat?

Heat that changes temperature only , not state.

What is Specific Heat Capacity?

(Each Substance Reacts Differently When Heated)


The specific heat capacity is the quantity of heat Required to CHANGE the TEMPERATURE of ONE UNIT OF MASS by ONE DEGREE.


Specific Heat Cap Of Water and Air?

Water = 1 BTU/lb°F or 4.2 kj/kg°C



AIR = 0.24 BTU/lb°F or 1.01kj/kg°C

Specific Heat Capacity of Ice and Steam?

ICE AND STEAM =


Both are the Same


0.5 BTU/LB°F


2.0 kJ/KG°C

Specific Heat Capacity of Propane?

0.6 BTU/LB°F


2.47 kJ/KG°C

Sensible Heat Formula Is?

Specific Heat Capacity


X


Mass


X


(Delta) ∆ T


(∆T=Temperature Change)

LATENT HEAT FORMULA!

Mass


X


Latent Heat Value

Total Heat is Equal To?

SENSIBLE


+


LATENT


(MUST DO FOR EVER CHANGE OF STATE)

Water changes state at?

Fusion/Solidification =


0°C / 32°F


Vaporization/condensation =


100°C / 212°F

When steam cools in a cast radiator it?

Condenses, Returns to Boiler

The water column or Guage Glass is used?

To Check Water Level

For LOW pressure steam boilers the Prv is set to?

15 PSI

Safety Device on steam boiler when water level drops?

LWCO


REQUIRED BY CODE FOR ALL STEAM BOILERS.

Pressure Troll and Compound Gauge are installed on the?

Pigtail 🐖 Siphon

Supply Tappings are Found on?

On or near the top of a Steam Boiler.

Cast iron sections are _________ Full on a steam boiler?

PARTIALLY FULL NEED ROOM FOR STEAM.

Two pipe systems use what instead of airvents on a radiator?

Steam Traps

Quick Vents are for?

Expelling air quickly out of the supply main.

The length of the riser piping from the main to the radiator should be atleast?

THREE FEET

Boiler Scoop

A Device similar to an Air Scoop Located at the top of the boiler, directing air to the relief valve.

When skimming how should the water be kept?

Just Below Boiling Point and Released at the middle of the Nipple.

Joule is equal to?

1054 j = 1 BTU


1 KJ = 0.948 BTU

Centrifugal Pumps are rated in?

HEAD or HEAD PRESSURE rather than straight pressure.

What two values are found on a Pump curve?

Head and Flow

What Happens to Water When It Boils?

It Changes State and Expands to Roughly 1700 Times its Original Volume In The Form Of Steam.

What is our main method of creating Energy Today?

Boiling water to make steam which then powers a type of steam engine.

Heat Always Travels

from the warmer body to the colder body.

Insulation on piping prevents what type of heat transfer?

Mainly Prevents Heating Losses Due to Conduction.

Why Do Most Solids and Liquids Expand When Heated?

Molecules Move Faster and Take Up More Space.

What is the Temperature when water is at its most dense?

39˚F / 4˚C

When a Volume Of Water Nears Freezing Point It?

Expands Slightly

What Happens to water as it changes to steam?

It Expands to roughly 1700 Times its original volume.

COEFFICIENT OF LINEAR EXPANSION?

The amount a material will expand for every degree of temperature change.

!WHAT IS THE EXPANSION FORMULA!

Length Change =


O.Length X C.O.Expansipm X ▲T

What Are the Maximum Operating Temperatures for a Low Temp/Press Hot Water Boiler

120˚C (250˚F)

High Temperature Boilers Operate over 120˚F/250˚C and are Rated In What?

MBH or BHP

Heat Lost Through The System Piping is Considered a?

Transmission Loss

What Does EDR Stand For?

EQUIVALENT


DIRECT


RADIATION

Residential Cast Iron Hot Water Boilers Must Be Equiped With A ________ PSI Relief Valve?

30 PSI

Net Rating Is The?

Amount of Heat Available After Piping and Pickup Allowances are Deducted.

Minimum Water Return Temperature for a Conventional Residential Boiler?

60˚C/140˚F

Most IMPORTANT Thing A Heating Tech Can Remember to do ON EVERY JOB?

!ISOLATE EVERYTHING!

Head Would Be Described As?

A Comparison of a pressure with the height of a column of liquid that would exert and equal Pressure.

A Boiler has a Designation as Low Temperature it is described as?

160PSIG or 1100kPa

Low Temperature Boilers are usually rated in?

Net Rated In BTU/hr or EDR

What Mandatory Switch is Required on a Coil Type Boiler Over 400 000 BTU/hr?

Flow Switch

What Items Will You Always Find On A Steam Boiler Only?

Sight Glass, Pressure Operating Control, Hartford Loop

What Items Indicate you are Looking at a Hot Water Boiler?

Make-up Water Line,


Circulator

What Is Needed to Size A Pump?

Head and Flow

What Is The Place Known As Where The Expansion Device Connects to a Hydronic System?

The Point of No Pressure Change.

A Float Switch Must Be Installed ___ Pipe Diameters away from any source of Turbulence?

Five Pipe Diameters Away

High Temp/High Press Boilers are Covered Under What ASME Section.

ASME SECTION 4

An Expansion Tank Shall Be Installed On The?

Upstream of the Inlet Side of the Pump

Majority of Residential Zone Valves Operate On?

24 Volt

What Device Cycles a Steam Boiler On/Off?

A Pressure Troll

If Two Pumps Are Installed In Series?

The Pressure is additive but the flow remains constant.

Velocity Energy of a Circulator is Created By?

The Vanes of the Impellor

First Supplied First Returned?

Direct Return System

First Supplied Last Returned?

Reverse Return System

A Combination Gauge Is For?

Indicating Pressure and Temperature on a Hot Water Boiler.

What Causes Convection Currents?

Different Air Densities

How Is The Heat Output of Finned Tube Baseboards Controlled?

By Adjusting the Damper

How Is Finned Tube Baseboard Rated?

BTU per FOOT per Hour based upon supply water temp, flow rate and entrance air temperature of 65˚

Where should the LINE SCOOP be installed in relation to the boiler?

As close to the outlet as possible.

A series loop system should be limited to?

60 - 70 MBH

If you are reducing the piping in a hot water system you should use?

Eccentric couplings.

Two types of hydronic systems (based on how the water is delivered)

1. GRAVITY SYSTEM


2. FORCED FLOW SYSTEM

A canned rotor pump is also known as a?

wet rotor circulator.

A circulator should be installed?

Downstream of the expansion tank.

3 types of piping used in hydronic heating?

Steel Pipe


Copper Pipe/Tubing


Plastic Tube

Why are balancing valves installed?

To balance the heat delivered to different zones as required.

On a boiler fitting the ___ ____ dress water from just below the top of the tank.

Dip Tube

What is the purpose of a wild loop?

To prevent the system/pump from dead heading allowing continuous flow.

What are the 7 parts of a centrifugal pump?

1.Impeller


2.Diffuser


3. Volute


4. Cover


5. Motor


6. Seals


7. Bearing


Centrifugal Pump Inside Description?

A Wet Rotor Pump?

Allows system water to circulate between the rotor and stator. This helps cool and lubricate bearings. Must be installed horizontal.

What does Cross-linking refer to?

A process of manufacturering pipe.

Series Loop?

A piping system where the heat transfer units are a part of the piping. Downside is limited heating capacity for each circuit.

Major disadvantage of two pipe direct return system?

Hard to balance flow to each heat transfer unit.

Cast iron Radiators are available in what two types?

A solid type designed for radiant heat.


A rear finned type that is designed for radiant heat but fins aid in convection.

(Wall fin) finned tube type baseboard

Copper Tube 1/2"→3/4"


Aluminum fins 2 1/2"x2 1/2".


Range from 55 to 65 fins per Foot.

Finvector Units (commercial fin)

Larger tube and fins than baseboard.


19→32mm (3/4"-1 1/4") copper


25→50mm (1" to 2") IPS Steel

CSA B214 States in regard to fin covering?

Protection shall be provided around any heat distribution unit in which the system design operating temperature permits surface contact Temperature above 60°C (140°F)

"Convectors"(heating unit) imply?

A unit that operates by gravity circulation.

Residential Circulators use fractional horsepower and are usually limited to?

8-10' of maximum head. Flow rates of less than 20 GPM

Always mount a oil-lubricated circulator?

With oil cup up and shaft horizontal.