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114 Cards in this Set
- Front
- Back
Respond to any inspection results that require corrective action |
Owner |
|
Determine 510 exempted vessels to be included in the inspection program |
Owner |
|
Overall responsibility for complying with 510 |
Owner |
|
Responsible to develop a QA inspection/repair management system |
Owner |
|
Take an annual jaeger j-1 eye test |
Inspector |
|
Responsible to develop an effective MOC process |
Owner |
|
Responsible to develop program for IOW’s |
Owner |
|
During repairs and alterations- responsible for quality control |
Repair organization |
|
Assure owner- testing, inspection, repairs, and exams meet code |
Inspector |
|
Directly involved in visual activities |
Inspector |
|
Evaluate and accept NDE examination results |
Inspector |
|
Make recommendations for repairs, replacements, or fitness for continued use perform |
Inspector |
|
Perform NDE in accordance with specs |
Tech |
|
Determine qualification requirements for personal performing NDE maintain |
Owner |
|
Maintain examiners certification records |
Tech employer |
|
Notify inspector or engineers of vessel integrity issues |
All others |
|
Establish a tracking system for inspection audit findings |
Owner |
|
Develop the inspection plan for vessels and relief devices |
Inspector and/or engineer |
|
Choose to conduct RBI assessment |
Owner |
|
Review prior vessel history prior to inspection |
Inspector |
|
Familiar with characteristics & causes of potential damage mechanisms |
Inspector |
|
Approve deviations from inspection plan |
Inspector or engineer |
|
Perform internal inspection |
Inspector |
|
Assist inspector with internal inspections |
Qualified other |
|
Determine whether it’s necessary to remove deposits or linings |
Inspector and corrosion specialist |
|
Perform on-stream inspection |
Inspector or tech |
|
Approve on stream inspection work performed by examiners |
Inspector |
|
Specify training requirements for non AI’s who perform external inspection accept |
Owner |
|
Accepts non inspectors to perform externals |
Inspector |
|
Notify inspector of any vessel deterioration found |
All others |
|
Perform external inspection |
Inspector or qualified other |
|
Take thickness measurements |
Inspector or tech |
|
Review corrosion data for possible anomalies |
Inspector |
|
Review corrosion data if short term corrosion rate varies significantly |
Inspector and corrosion specialist |
|
Assure those taking thickness measurements are trained and qualified |
Owner |
|
Be aware of CUI suspect areas and the CUI is unpredictable |
Inspector |
|
Be aware the CUI can be localized and doing Uts during internals me be unsuccessful |
Inspector |
|
Determine locations of cmls for vessels with localized corrosion |
Corrosion specialist |
|
Involved in the number of cmls will be significantly reduced or eliminated |
Corrosion specialist |
|
Determine type of expected damage and select NDE method |
Inspector and corrosion specialist or engineer |
|
Specify industry qualified UT angle beam examiners when needed |
Owner |
|
During NDE- be aware of sources of measurement inaccuracies |
Inspector and tech |
|
Review use of a component pressure test in lieu of complete vessel hydro |
Engineer |
|
Determine pressure for tightness test |
Owner |
|
Hydro of 300 SS, verify water quality and that vessel is drained and dried |
Inspector |
|
Review potential risks of a pneumatic pressure test |
Engineer |
|
Develop pneumatic pressure test procedures |
Engineer |
|
Approve substituting NDE for a pressure test after alteration of major repairs |
Inspector and engineer |
|
Determine if a pressure test is needed after a non-major repair “believes” |
Inspector |
|
Verify new materials for repairs and alterations comply with those specified |
Inspector |
|
Determine external inspection requirements for retired but in place equipment |
Owner |
|
Determine the internal/on stream inspection interval |
Inspector or engineer |
|
Approve the use of on-stream inspection in lieu of internal |
Inspector |
|
Maintain a fully documented QA process |
PRD repair organization |
|
Maintain a fully documented training program |
PRD repair organization |
|
Determine the relief device interval |
Inspector or engineer or qualified other |
|
Approve simplified interval deferral |
Inspector and owner |
|
Approve other interval deferral |
Inspector and owner |
|
Approve deferral of inspection repair recommendations |
Inspector and inspection supervisor |
|
Change or delete inspection recommendations |
Engineer or inspection supervisor |
|
PMI new materials during repairs and alterations |
Inspector or tech |
|
Select which corrosion rate reflects the current conditions |
Inspector and corrosion specialist |
|
Estimate corrosion rate for new vessel or vessel with change in service |
Corrosion specialist |
|
Approve thickness measuring procedure for readings for MAWP calc |
Inspector |
|
Use sect VIII div 2 evaluation for pitting of LTA’s |
Engineer |
|
When verifying new materials, determine the sampling percentage |
Inspector or owner |
|
Wrong material found in existing vessel, select amount of additional PMI to do |
Inspector |
|
Assess preferential corrosion in welds |
Inspector |
|
Assess crack like flaws and environment cracking |
Engineer or corrosion specialist |
|
Inspect new vessels at time of installation |
Inspector |
|
Vessel owner and location change- check adequate documentation is provided |
Inspector |
|
Determine the external inspection interval |
Inspector or engineer |
|
Every 10 years review and approve RPI assessments with interval beyond 10 years |
Inspector and engineer |
|
Consider increasing vessel required thickness for high consequence services |
Engineer |
|
Major repairs- temp repairs and alterations- approve methods, Materials, WPS, NDE, testing |
Inspector and engineer |
|
Approve all inspection and repair work at hold points |
Inspector |
|
Approve all repair and alteration work at completion of work |
Inspector |
|
Approve all nozzle installation |
Engineer |
|
During repairs and alterations decide if PMI is needed for questionable material documents |
Inspector |
|
Must be satisfied that temporary repairs is adequate for vessel continued service |
Inspector and engineer |
|
Allow temporary welded repairs to remain in place past “next opportunity” |
Inspector and engineer |
|
Determine a crack will not propagate from under a fillet weld patch |
Engineer |
|
Approve the use of fillet weld patch repairs |
Inspector and engineer |
|
Approve design and documentation of fill encirclement lap band repair |
Inspector and engineer |
|
Maintain vessel and relief device records |
Owner |
|
Determine a crack will not propagate from under a full encirclement lap patch |
Engineer |
|
Authorize the repair welding of cracks at stress concentrations |
Engineer |
|
Insert plate repairs-approve use of NDE procedure as alternate to RT |
Inspector |
|
Review weld spacing when installing insert plates (distance to existing welds) |
Engineer |
|
Review and approve the repair procedures for SS cladding |
Inspector and engineer |
|
Have access to operating and maintenance records that affect vessel integrity |
Inspector |
|
Prepare equipment repair plans |
Inspector or engineer |
|
Authorities all equipment repairs (excluding sect 8 div2) |
Inspector |
|
Authorities all repairs to division 2 vessels |
Inspector and engineer |
|
Authorities all alterations |
Inspector and engineer |
|
During repairs and alterations designate hold points |
Inspector |
|
Provide general authorization of limited of routine repairs |
Inspector |
|
Repairs- approve all methods of design, materials, WPS, NDE, and testing |
Inspector or engineer |
|
For repair plan of welding SS clad or alloy consider atomic hydrogen mitigation |
Engineer |
|
Review the use of controlled deposit welding in lieu of PWHT |
Engineer |
|
Verify that PWHT alternatives used are in compliance with spec and code |
Inspector |
|
Set NDE acceptance standards after welding is complete |
Inspector or construction code |
|
Approve use of alternate NDE methods after repairs and alterations |
Inspector and engineer |
|
Perform calculations for rerate |
Engineer or manufacturer |
|
Vessel re-rate must be acceptable to |
Engineer |
|
Monitor the repairs made to SS cladding or SS overlay |
Inspector |
|
Use welders and WPS’s qualified to sect IX or specified construction code |
Repair organization |
|
Verify that welding is done within the welders range and WPS range |
Inspector |
|
Maintain record of qualified WPS and WPQ |
Repair organization |
|
Welding records available to whom prior to welding |
Inspector |
|
Approve exceptions to pre heat temperature |
Engineer |
|
Monitor preheat temperature |
Inspector |
|
Develop procedure for local PWHT in lieu of a full encirclement PWHT |
Engineer |
|
Review the use or preheat in lieu of PWHT |
Engineer |