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178 Cards in this Set
- Front
- Back
What do the connecting rod and crankshaft do?
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Convert reciprocating motion into rotary motion.
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What are the two kinds of holes in a crankshaft?
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1) Oil transfer holes in the bearings
2) Balancing holes |
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Name the strokes in a four-stroke cycle engine.
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1. Intake
2. Compression 3. Power 4. Exhaust |
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What are connecting rod bearing characteristics?
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1. Load strength
2. Antiscuffing 3. Corrosion resistance 4. Conductivity 5. Insensitive to temperature change 6. Embeddability 7. Conformation |
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What are some ways piston expansion is prevented?
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1. The use of steel struts
2. Cam-ground piston 3. Partial Skirt Pistons 4. Split Skirt Pistons 5. T-Slot Pistons |
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List 3 ways camshafts are driven
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Gears, timing chain, or timing belt.
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What is the ratio of crankshaft to camshaft rotation?
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2:1
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What are the two types of piston rings?
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Compression rings and oil control rings.
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What are the two types of springs on clutch discs?
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1) Wave springs - providing a range of smooth engagement
2) Torsion springs absorb twisting force |
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What types of connections exist between pedal and clutch fork to activate the clutch?
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Cables, pushrod linkage, and hydraulic
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What are problems associated with incorrect free play in the clutch pedal?
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Too much - might grind gears due to insufficient clutch engagement.
Too little - might cause throwout bearing wear as it is constantly engaged. |
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What touches the clutch disc?
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Pressure plate, flywheel, transmission input shaft.
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What touches the pressure plate?
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Flywheel, clutch disc, throwout bearing.
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What 3 parts are needed to convert 2wd to 4wd?
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Transfer case, front driveshaft, steering differential.
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What are the 2 jobs of the transfer case?
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Transmit power to front wheels, select driving range.
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What are the four modes available from a planetary gearset?
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Overdrive, direct drive, reverse, low.
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What components do the shifting in an automatic transmission?
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Clutches and bands.
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Where does automatic transmission get oil pressure?
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Transmission oil pump.
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What does the oil pump do in an automatic transmission?
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Lubricates transmission, engages clutches and bands.
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What does the valve body do?
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Up to 4-5 housekeeping tasks associated with each shift command from the shift valves.
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What actuates bands in an automatic transmission?
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Servos.
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What releases clutches in an automatic transmission?
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Springs.
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Where does an automatic transmission get its shift information from?
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Governor and throttle valve, or VSS and TPS+MAP.
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What does transmission look at when deciding when to shift?
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Speed and load.
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What are the two things a torque converter does?
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Increase torque and prevent stall at stop.
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When does lockup in a torque converter normally occur?
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Over 40mph or so.
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When does the oil pump in a transmission turn?
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Whenever engine is running or cranking
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How do you get oil to a rotating part?
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Grooves and seals.
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What does lockup give you?
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Better efficiency at high speeds.
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What is the Governor's job?
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Sends speed information to the automatic transmission.
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What does a throttle valve do?
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Send load information to the automatic transmission.
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How many ways are there to do a Limited Slip Differential?
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Three, clutch plate, cone clutch, torsen differential.
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When driving straight ahead, what do differential gears do?
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They tumble.
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When do differential pinion gears rotate?
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When cornering or whenever one wheel moving faster than the other.
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If one tire is in snow, ice, mud, or slime, which wheel gets power in an open differential?
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The wheel with no traction.
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What are the three jobs of the outboard CV Joint?
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Rotate, move up and down, and turn.
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What are the three jobs of the inboard CV joint?
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Rotate, move up and down, and change length.
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What is required to remove a driveshaft?
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Remove 4 bolts with a crescent wrench.
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When should you remove a driveshaft temporarily?
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Before towing.
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What activates the clutches in an automatic transmission?
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Oil pressure pistons.
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What to clutches and bands do in an automatic transmission?
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Clutches lock two parts together, bands stop the motion of a part.
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When is a synchronizer used?
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Whenever entering a new gear.
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On what type of transmissions are output gears always spinning?
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Both automatic and manual.
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What two parts can be eliminated by using a MacPherson strut?
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Upper control arm, upper ball joint.
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What is the job of the spring in a suspension?
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Absorb force of bumps so it's not transmitted to the body.
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What is the job of the shock absorber?
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Control the spring.
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What is brake fade, and how do you tell that it has occurred?
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No brake friction due to heat, the brake pedal feels normal, but car won't slow as fast.
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How many tie rod ends are there?
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Four.
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What do brakes do?
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Convert motion into heat.
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What are the advantages of disc brakes?
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Self-adjusting, self-cooling, and throw water out.
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What are the jobs of gasoline?
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Burn cleanly, ignite readily, and resist early detonation.
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Why do you want valves to rotate in their seats?
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It provides a wiping action that eliminates carbon.
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What are three circuit protection devices?
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Fuses, circuit breakers, fusible links.
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What is a short?
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Unintended path to ground.
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Why must freon be compressed?
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To give up heat to outside air, the freon temp must be much higher than outside air.
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How do you check pressure in AC system?
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Hook up a pressure gauge.
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What are low and high pressure sides of an AC system?
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Low pressure is evaporator, high pressure is condensor.
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T/F: Anytime there is current flow, there is a magnetic field?
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True
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T/F: Anytime there is relative motion between a conductor and a magnet, it generates potential.
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True
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What are relays good for?
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Conserves wire, can run heavy wires directly to devices, then use low current wires to control relay switch.
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Why is it good to keep heavy wires short?
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Reduce voltage drops.
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What does a transistor do?
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Act as a switch and amplify current.
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What happens if a sparkplug does not fire?
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Air/Fuel mixture does not ignite, goes out tailpipe and increases emissions.
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How do spark plugs wear out?
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Sharp edges wear down.
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What makes a hot or cold plug?
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Path from electrode to ground.
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How many basic lengths of threads are there for sparkplugs?
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Three.
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What are the major parts of an ignition pattern?
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Firing line, spark line, ring, and dwell.
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What is the advantage of integrated coils?
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No high voltage wires, total control over ignition timing for each cylinder.
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Name oscilloscope functions and useful applications.
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Raster - stacked on top of each other, check for alignments.
Parade - view all cylinders in a row, check amplitude of firing line. Single cylinder - check a single cylinder waveform, check for all expected parts. |
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Why advance timing at higher speeds?
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Air/Fuel burns at a constant rate, needs more time than available with quick piston motion.
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Why advance timing on a light load?
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Leaner mixture burns slow.
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What does the fuel injector do?
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Make a fine spray pattern of fuel without burning early.
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What are the sensors in fuel injection by category?
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Moving: Crankshaft position, Camshaft position, Throttle position, Mass Air Flow, Vehicle Speed Sensor.
Temperature: Engine coolant temp, air temperature. Pressure: Altitude, barometric, manifold. Other: Knock, Oxygen. |
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What are Fuel Injection sensors used for?
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How long to squirt injectors, secondary is to control ignition.
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What do pressure regulators do?
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Under load, pressures are increased, keeping injector size constant.
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What are the circuits in a carburetor?
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Float, Idle, Off-Idle, Main, Power, Accelerator pump, Choke.
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What does the venturi do?
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It causes a pressure drop as air speeds up.
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What do air bleeds do?
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Add air to the fuel to premix it.
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What does the power circuit do?
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It supplements the main jet.
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What does the accelerator pump do?
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Adds extra fuel when throttle first operated for immediate power.
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How do you adjust a carburetor?
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Bend linkages as per instructions.
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When do you rebuild a carburetor?
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When the throttle shaft is worn out.
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How do you tell the difference between choke and throttle valve in a carb?
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Throttle is precise, choke is loose.
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What can you do with a timing light?
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Determine TDC, get RPM reading.
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How often do you change sparkplugs?
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Owner's manual.
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How often do you change points?
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10-12k mi.
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How often do you change ignition wires?
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Every four years or so.
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What can you do with mechanical stop - converted sparkplug?
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Verify TDC.
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What can you do with a transformer?
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Increase or decrease voltage.
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When does coil produce spark?
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On disconnect of power to primary.
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What does MAP do?
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Manifold Air Pressure determines load on engine.
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What do electrical systems use instead of centrifugal advance?
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They adjust using crankshaft vehicle speed sensor.
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Under what conditions would you switch to hot plugs?
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Around-town vehicles with dirty plugs, hotter temps will burn off oil but there is a danger of knocking under load.
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When does a water pump run?
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Whenever engine is running.
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What are the 2 jobs of the thermostat?
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Fast warmups to get to closed loop state, and regulate temperature.
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What flows through radiators?
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Air, coolant, ATF.
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How do you look at radiator tubes?
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Look in cap or radiator hose fittings?
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Can you solder just a little bit of a radiator?
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No, you must solder the whole thing.
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What are the 2 oil rating organizations?
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SAE, API
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What's in oil?
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Detergents, antioxidants, antifoaming, extreme pressure additives, anticorrosion, pour point depressants, and viscosity improvers.
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What are the jobs of engine oil?
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Lubricate, clean, cool, seal, anticorrosion, antifoaming.
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Cylinder leakage test can determine what locations of faults?
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Intake, exhaust, block or heads, oil filler tubes.
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What does a thermostatic fan on a RWD do?
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Limits max for speed/rpm, and disengages fan if temperature is low. It also reduces noise.
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How much dirt is in engine?
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1/4 tsp for 10k mi. when using syn oil.
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What do you do with fumes getting past piston?
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PCV draws fumes from engine into intake manifold.
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What were the changes made to cars in 1973?
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Compression ratio, camshafts, combustion chamber shape, piston shape, thermostat temperature, lead-free fuel, catalytic converters.
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What does the EGR do?
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Reintroduces NOx to Air/fuel mixture, diluting it and reducing peak temperatures and pressures to reduce additional NOx from being formed. Only does it when needed.
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What are "stoves" on old cars?
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Bits of sheet metal covering exhaust manifold, meant to heat up intake air for cold starts.
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What does a thermostatic air cleaner do?
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It heats incoming air to the carbuertors.
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How does air injection affect performance?
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Not at all, it occurs after exhaust.
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How do fumes vent from the gas tank?
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They don't, they go into charcoal canister for storage, where they are transmitted under certain conditions back into the A/F mixture slowly.
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How many pieces is an oil control ring made of?
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2 scrapers, 1 expander.
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What touches cylinder head?
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Block, valve cover, intake manifold.
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How does a hydraulic valve lifter work?
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Uses oil pressure to eliminate any play in valve train.
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What is highest degree of precision in the engine?
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Hydraulic valve lifter.
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How do you check cooling system pressure on a hot engine?
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Squeeze the hose.
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What is the most common beginner mistake on cooling systems?
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Overtightening hose clamps.
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What can indicate head gasket is blown or head/block is cracked?
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Low compression on adjacent cylinders.
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What information do you need to interpret a dyno test?
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altitude, barometric pressure, engine temperature, fuel temperature, humidity, oil temperature.
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How do you detect resistance?
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Heat and voltage drops.
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What causes NOx byproducts?
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High pressure + heat.
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What are the ways to test a computer?
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Tap-test with fingers, heating, and cooling.
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Does EGR work at idle?
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No
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How do you test gas cap?
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Pressurize and test tank, if leaky CEL comes on.
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How is idle speed increased?
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Air supplied to intake manifold.
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What is bumping engine?
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Flicking key to move crank position.
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When does throwout bearing spin?
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Whenever foot is on clutch.
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What do higher temps do to ATF?
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Destroy it.
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What's most expensive thing in a transmission?
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Countershaft.
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Where is SO4 on a charged battery?
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In the fluid.
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What 2 things happen if battery left unused?
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Sulfate attaches to plates, and may permanently sulfate there.
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What are voltage ranges for charged and discharged batteries?
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11.9-12.6V.
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Cold/hot temps yield what voltages?
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High / low
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How much battery capacity can you lose on a cold day?
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Up to 60%.
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What are charging voltages?
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15.5 cold, 14.5 hot
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What is passing on battery load test?
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9.6V.
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What is wrong with battery at 10V?
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Dead cell shorted.
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What precautions should one take on initial fill of dry battery?
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Make sure to fill cells evenly.
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Who uses a marine battery?
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Boats, airplanes.
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Who uses deep cycle batteries?
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Motor homes, trailers.
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What is the moving part in an alternator?
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Rotor/field
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Where is all power generated in alternator?
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Stator.
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What is the job of the alternator rotor?
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Create a moving magnetic field.
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What does the starter solenoid do?
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Connects battery to starter motor, and moves pinion into engagement with flywheel.
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How many amps does a starter use?
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Over 100A.
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Give parameters for use of starter.
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Not >15secs, with 5 minute wait between.
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When does starter operate?
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Only when cranking.
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How many amps does it take to control the rotor field?
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3A.
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What controls the rotor field?
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Voltage regulator.
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If a cell is filled higher or lower than others with liquid, what happens to it?
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Higher - constant undercharge, lower - constant overcharge.
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What are 4 jobs of battery vent caps?
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Keep acid in battery, give access for filling with water, vapor recovery, flame arresting.
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Name the top power consumers.
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Starter, A/C heater fan, headlights, brake lights.
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What do you get in a tow package?
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Bigger alternator, starter, extra oil cooler.
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How do you ID a good spark?
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You can see and hear it.
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What is a trouble light good for?
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Fuses, headlights, tailights, NO SENSORS.
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What is used to adjust caster and camber?
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Slots, shims, eccentric bolts, tapered washers.
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Why check steering axis inclination first during alignment?
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Check for bent parts.
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What causes tire heat?
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Excessive speed + load.
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How can you tell a front drum brake pad?
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It's smaller.
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What happens if moisture gets in the brake lines?
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It can boil, and you can lose your brakes.
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What is common mistake when bleeding brakes?
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Forgot to drain fluid from reservoir.
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Are some power brakes powered by the power steering pump?
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Yes.
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What can tie rods adjust?
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Steering wheel centering, toe in/out.
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How much can a tire wobble?
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1/16th in.
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What does an A/C system do?
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Removes heat from passenger compartment and gives it up to outer air.
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What does a compressor do?
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Circulates refrigerant and increases its temperature.
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What does the Receiver/Dryer do?
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Stores liquid and absorbs water.
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What does the condensor do?
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Hot freon gas gives up heat to air and becomes liquid.
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What does the evaporator do?
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Low pressure liquid freon removes heat from air and turns to gas.
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What is the job of the ignition coil?
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Increases voltage.
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What are two timing advance systems used in carburetor systems?
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Vacuum + centrifugal.
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How do you check A/C hoses?
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Feel and check for mushy or hard hoses.
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What can go wrong with a water pump?
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Bearings or leaks.
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What type of engine block is most affected by acidic coolant?
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Aluminum.
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What is a resonator?
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Prevents or tones down objectionable sound/noise.
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Why is stainless steel used in exhaust systems?
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Lasts >100k mi, required by fed govt.
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How is exhaust pipe attached?
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Rubber hangers
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Does exhaust get longer when hot?
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Yes.
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