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49 Cards in this Set

  • Front
  • Back
How can ice be removed from a sight glass?
Cleaned with an alcohol spray.
How high should you pressurize an idle low pressure chiller to prevent air accumulation?
Slightly above atmospheric pressure.
What effect does air in a chiller have on head pressure?
Raises head pressure.
What system failures require taking and oil sample?
A leak or major component failure (compressor burnout).
Why must water be circulated through a chiller during refrigerant recovery?
To prevent freeze-up of the water as pressure is reduced on the refrigerant.
What is the lowest access valve on a low pressure chiller?
The evaporator charging valve.
Where is a centrifugal chiller's rupture disk attached?
At the evaporator.
What is the typical pressure setting for a low pressure chiller's rupture disk?
15 PSIG.
Where is the outlet of a rupture disk discharged?
Outdoor for venting.
How is a chiller typically charged?
Liquid through the evaporator charging valve.
What minimum saturation temperature needs to be achieved before liquid is charged into a chiller?
Above freezing, typically 36 deg. F.
To prevent freezing of water when charging a chiller, what pressure should be reached with vapor before using liquid CFC-11?
16.9 inches of Hg.
What could result from liquid refrigerant being charged into a chiller that is holding a 29 inch Hg. vacuum?
Can cause system water to freeze.
What function is served by a purge unit on a chiller?
Minimize the effects of contamination. To remove non-condensables.
What is the most likely cause of air leaks into a chiller refrigerant circuit?
Gaskets and fittings.
How is a purge unit connected on a low pressure chiller?
The inlet of the purge unit is typically connected to the top of the condenser.
Where is the suction of a purge unit connected?
The inlet of the purge unit is typically connected to the top of the condenser.
What is a high efficiency purge unit?
It removes non-condensables that contain a low percentage of refrigerant. This adds to the value of the purge drum in refrigerant containment.
Shaft seals on an open type compressor are susceptible to what failures?
Refrigerant leaks.
Purge units work best when they are not needed. How can purge unit operating time be reduced?
By regular leak checking and repairing any leaks on a regular schedule.
What is the maximum pressure that can be used when leak checking a low pressure chiller?
10 PSIG on low pressure equipment that utilizes a rupture disk.
What is the preferred method of leak checking a charged low pressure chiller?
By increasing the refrigerant pressure using an external heat source or running hot water through the chiller tubes not to exceed 10 PSIG.
Where should you check for leaks between a chiller refrigerant tube and the water box?
The chiller barrel can be emptied of all water and a leak check can be made at the drain valve with the water off. If the tubes themselves require a leak check, the check can be made with a hydrostatic tube test kit.
What is a hydrostatic tube test kit used for?
To check for leaks in a chiller tubes.
What leak rate is permissible on industrial and process refrigeration?
Effective 6/14/93, any annualized leak rate of 35% or more on equipment with 50 lbs. of charge or more must be repaired. Less than 35% is permissible.
What leak rate is permissible on equipment other than industrial and process equipment?
For appliances with 50 lbs. of charge or more an annual leak rate of 15% or more must be repaired. Less than 15% leak rate is permissible.
According to ASHRAE 3-1990, what rise is permitted in vacuum level during a standing vacuum test?
Starting at 1mm of Hg., after 12 hours the vacuum reading should not increase to more than 2.5 mm of Hg.
List two steps to reduce the run time of a purge unit.
Regular leak checks and repair any leaks.
Why should the water side of the evaporator and condenser be drained before recovering refrigerant from a chiller suspected of having tube leaks?
To prevent moisture from being drawn into the refrigerant circuit.
If a purge unit is operating excessively, what problem can you expect to find?
Leaks.
What condition would cause continuous excessive moisture collection in the purge unit of a low pressure refrigeration system?
Leaks between the refrigerant circuit and the water circuit.
Why should oil be warmed prior to removal from a low pressure chiller?
To vaporize any liquid refrigerant that might be trapped in the oil.
After liquid recovery, what must be done with the vapor still in the system?
Vapor recovery must be performed.
Is recovery of refrigerant from a low pressure appliance typically started with liquid or vapor?
Start with liquid removal.
Where is the connection made for the water supply used on a water cooled recovery unit?
Local water supply.
What should be the maximum pressure on the discharge of a recovery machine for low pressure systems?
10 PSIG, because the rupture disk is set to open at 15 PSIG.
What should be done with the water pumps during a recovery form a low pressure chiller?
Turned On
What is EPA's definition of a "major repair"?
Any repair that involves the removal of the compressor, evaporator, condenser, or any auxiliary heat exchange coil.
What recovery vacuum must be met on a low pressure appliance using a machine built in 1992?
25 inches of Hg.
Why should you wait a few minutes after reaching the required recovery vacuum on an appliance to see if pressure rises?
To see if refrigerant is still trapped in the system.
Under what circumstances may the recovery from an appliance be stopped without reaching the prescribed level?
If the recovery would contaminate the refrigerant being recovered (this level cannot exceed 0 PSIG.)
Is it a requirement that recycling and recovery equipment be capable of handling more than one refrigerant?
No
Is it permissible to warm the refrigerant under EPA's regulations to pressurize a low pressure system to do a non-major repair?
Yes
What final vacuum level is required for recovering refrigerant from a low pressure system if the technician is using recovery equipment manufactured BEFORE November 15, 1993? After November 15, 1993?
25 inches of Hg, 25 mm of Hg. Absolute (equal to about 29 inches of Hg.)
Are multiple relief valves connected in series or parallel?
Parallel
ASHRAE Standard 15 covers refrigerant level monitoring for what refrigerants?
All
According to ASHRAE Standard 15, what is the standard for refrigerant concentration for a machine room that must not be exceeded without activating an alarm and starting ventilation in the machine room?
May not exceed the TLV-TWA. (Threshold limit value-Time weighted average.)
List four safety procedures that should be followed when working with liquid low pressure refrigerant.
1. Use refrigerant sensors in equipment room. 2. Avoid siphoning refrigerant by mouth. 3. Wear butyl-lined gloves. 4. Wear safety glasses.
What is the toxicity and flammability rating of HCFC-123 per ASHRAE Standard 34?
B1.