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100 Cards in this Set

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(201) To find a block-by-block explanation of how to document the Air Force Technical Order (AFTO) Form 350, you would use...
Technical Order (TO) 00–20–2 Aerospace Equipment Maintenance Inspection Documentation, Policies and Procedures

a. Air Force Manual (AFMAN) 23–110 Basis USAF Supply Manual.
b. Technical Order (TO) 00–20–2 Aerospace Equipment Maintenance Inspection Documentation, Policies and Procedures.
c. Air Force Instruction (AFI) 21–101Aircraft and Equipment maintenance Management.
d. TO 00–5–1AF Technical Order System.
(201) Blocks 1 through 14 of the Air Force Technical Order (AFTO) 350 tag are completed by the...
originator

a. originator.
b. production scheduler.
c. base supply technician.
d. repair processing center.
(202) When is periodic equipment lubrication completed?
During scheduled inspection

a. Daily.
b. During supervisory review.
c. During scheduled inspection.
d. During prior-to-use inspection.
(202) What section of the Air Force Technical Order Form 244 do you use to document equipment discrepancies?
V

a. I.
b. III.
c. IV.
d. V.
(202) When documenting equipment discrepancies, what does a Red X denote on an Air Force Technical Order (AFTO) Form 244, Industrial/Support Equipment Record?
Unsafe condition

a. Unsafe condition.
b. Unknown condition.
c. Safe for use condition.
d. Unsatisfactory condition.
(202) You need to denote an unsatisfactory, but useable, equipment condition. Which symbol on an Air Force Technical Order (AFTO) Form 244, Industrial/Support Equipment Record will you use?
Red Diagonal (/)

a. Red X.
b. Red Dash (–).
c. Red Diagonal (/).
d. Black, last name initial.
(203) To sign an entry on most aircraft forms, the minimum signature that you would give is...
first name initial, complete last name, and employee number

a. last name initial, and employee number.
b. complete last name, and employee number.
c. complete first name, last name initial, and employee number.
d. first name initial, complete last name, and employee number.
(203) A symbol entered on an aircraft maintenance form reflects the opinion of the...
individual making the entry

a. shop supervisor.
b. maintenance officer.
c. squadron commander.
d. individual making the entry.
(204) If a discrepancy is carried forward to a new Air Force Technical Order (AFTO) Form 781A, who enters the page number, item number, and date of the new form, and signs in the TRANSFERRED BY block?
Crew chief

a. Crew chief.
b. Flight chief.
c. Superintendent.
d. Commander.
(204) What Air Force Technical Order (AFTO) Form is titled Aerospace Vehicle Inspection, Engine Data, Calendar Inspection and Delayed Discrepancy Document?
781K

a. 781A.
b. 781H.
c. 781J.
d. 781K.
(204) Who is authorized to sign the EXCEPTIONAL RELEASE block of the Air Force Technical Order (AFTO) Form 781H?
Senior NCO

a. Crew chief.
b. Shop chief.
c. Senior NCO.
d. Shift supervisor.

(205) Which is not one of the five major types of technical orders (TO) authorized for use in the Air Force?

Operations and methods technical order


(Its Operations and maintenance, not methods)

a. Operations and methods technical order.


b. Time compliance technical order.


c. Abbreviated technical order.


d. Index type technical order.

(205) Which technical order (TO) category includes the inspection workcard and checklist?
Abbreviated

a. Operations and maintenance.
b. Time compliance.
c. Abbreviated.
d. Index type.
(205) Which type of time compliance technical order (TCTO) is signified by a series of red Xs printed around the border of the first page?
Immediate

a. Urgent.
b. Routine.
c. Inspection.
d. Immediate.
(206) What type of technical order (TO) does the number 1F–16C–06 represent?
Work unit code manual

a. List of affected pages.
b. Work unit code manual.
c. Maintenance instructions.
d. Illustrated parts breakdown.
(207) In what part of the illustrated parts breakdown (IPB) would you look if you wanted to find a list of equipment broken down into major assemblies and subassemblies?
Group assembly parts list

a. Introduction.
b. Numerical index.
c. Group assembly parts list.
d. Reference designation index.
(208) A revision to a publication is normally issued when the changes exceed at least what percentage of the basic technical order (TO)?
80 percent

a. 50 percent.
b. 60 percent.
c. 70 percent.
d. 80 percent.
(209) What stabilizes an aircraft along the longitudinal axis?
Wings

a. Wings.
b. Nacelles.
c. Fuselage.
d. Empennage.
(209) What reduces sway or yaw about the vertical axis of an aircraft?
Vertical stabilizer

a. Wings.
b. Fuselage.
c. Vertical stabilizer.
d. Horizontal stabilizer.
(209) When the cockpit control is moved to the right, the right...
aileron moves up and the left aileron moves down

a. and left ailerons move up.
b. and left ailerons move down.
c. aileron moves up and the left aileron moves down.
d. aileron moves down and the left aileron moves up.
(209) Which of these is an auxiliary flight control?
Flap

a. Flap.
b. Rudder.
c. Elevator.
d. Stabilizer.
(210) When performing a visual inspection on nicked plastic assemblies, what are you looking for?
White powdered glass is often seen in a chipped area

a. Nicked area is near the edge of the plastic and spreading inward.
b. White powdered glass is often seen in a chipped area.
c. Visibility through the nicked area is slight.
d. Chipped area has a smooth appearance.
(210) When inspecting for distortions besides excellent lighting what else do you use?
a grid made up of horizontal and vertical lines

a. A grid made up of horizontal and vertical lines.
b. Viewing lines through panel at a distance of at least 40ft away.
c. A dark background placed outside of the panel while viewing from inside.
d. A dark grid made up of parallel curved lines of varying lengths and thicknesses.
(211) When classifying damage to a composite structure, a puncture of a fiberglass panel that extends through one facing is which classification?
Class II

a. Repairable.
b. Class III.
c. Class II.
d. Class I.
(212) When preparing a cutout for an “open area,” you should remove all damage and...
relieve stress concentrations

a. stop-drill all cracks.
b. relieve stress concentrations.
c. ensure the cutout is centered over a substructural member.
d. anneal the cutout areas so the area is not work-hardened during the cutout operation.
(212) One way to prevent substructure damage when making a skin cutout is to...
use a scrap piece of metal between the skin and substructural member

a. use a dubbed drill bit.
b. remove the substructure.
c. use a rotary file with a flat bottom.
d. use a scrap piece of metal between the skin and substructural member.
(212) You must consider the location of any existing fasteners near a damaged area when determining the...
overall size of the cutout

a. overall size of the cutout.
b. material thickness of the repair parts.
c. number of fasteners required for the repair.
d. classification of the repair to be accomplished.
(212) An angle drill is used to remove damage when...
the damage is in a limited space

a. the damage is in a limited space.
b. the skin and substructural damage cutout are the same.
c. the skin and substructural damage cutout are not the same.
d. only the skin is damaged and the substructural member is intact.
(213) What size drill bit would you use to stop drill a crack in a .032 inch skin?
0.125

(material thicker than 0.040 inch requires 0.25 inch drill bit)

a. 0.025.
b. 0.125.
c. 0.225.
d. 0.325.
(214) Rivet spacing refers to the...
distance between the centers of neighboring rivets in the same row

a. perpendicular distance between the rivet rows.
b. distance between the rows in a two-row layout.
c. distance from the center of the first rivet to the edge of the sheet.
d. distance between the centers of neighboring rivets in the same row.
(214) Before you develop a rivet layout for a circular flush repair, you must first establish the...
center point of the cutout area

a. center point of the cutout area.
b. head style of the rivets to be used.
c. rivet spacing required on the filler plate.
d. direction of the stress concentrations within the part being repaired.
(215) When fabricating a filler plate for a flush skin repair in an open area, you determine the overall dimensions of the filler by...
using the cutout area as a template

a. using the cutout area as a template.
b. using the dimensions of a previously installed flush repair.
c. measuring the damaged area before making the skin cutout.
d. multiplying the length of the damage by the width of the damage, and adding the edge distance requirements.
(215) In which situation is a fastener layout more than likely done on the patch instead of the repair part?
Blind area with no existing fasteners

a. Open area with existing fasteners.
b. Blind area with existing fasteners.
c. Open area with no existing fasteners.
d. Blind area with no existing fasteners.
(215) The key measurements for fabricating a filler angle for a stringer splice repair are the...
width of flanges and bend radii

a. length and width of the cutout.
b. width of flanges and bend radii.
c. width of flanges and length of cutout.
d. size of cutout and thickness of the material composition.
(215) The fastener holes for the repair parts used in a combination repair are drilled to the required diameters...
before you make the installation

a. before you make the installation.
b. during the fabrication procedures.
c. before you begin the fabrication procedures.
d. after you’ve completed the countersinking or dimpling.
(215) What percentage of the diameter of the hole being cold worked shall the minimum thickness of sheet or stack-up be...
20%

a. a. 10%.
b. b. 15%.
c. c. 20%.
d. d. 25%.
(216) As it applies to the installation of repair parts, what is a primer and when is it applied?
Corrosion preventative; applied before the installation of repair parts

a. Cleaning solvent; applied before painting.
b. Precleaning agent; applied before using an approved solvent.
c. Corrosion preventative; applied before the installation of repair parts.
d. Bonding agent; applied on repair parts to provide a base for a corrosion preventative.
(216) Before applying an aerodynamic smoothing compound to repair seams,
clean the area with an approved solvent

a. smooth the edges with sandpaper.
b. clean the area with distilled water.
c. smooth the edges with a rotary file.
d. clean the area with an approved solvent.
(216) The method you use to remove excess aerodynamic smoothing compound from seams depends on the...
hardness of the compound surface

a. hardness of the material sealed.
b. hardness of the compound surface.
c. amount of heat used to cure the compound.
d. temperature and relative humidity at the time the compound was applied.
(217) What type of seal is produced by sandwiching sealant between mating surfaces?
Faying

a. Fillet.
b. Faying.
c. Contact.
d. Injection.
(217) When preparing to mix a two-part sealant, you mix the sealant in accordance with the...
manufacturer’s instructions

a. job guide.
b. technical order.
c. shop operating instructions.
d. manufacturer’s instructions.
(218) To clean dirt and grease from a surface to be sealed, you use...
an approved solvent/cleaner

a. soapy water.
b. alkaline cleaner.
c. an approved solvent/cleaner.
d. a high pressure water blaster.
(218) When the technical order (TO) calls for a permanent type of seal between two parts, you install a...
faying surface seal

a. fillet seal.
b. injection seal.
c. faying surface seal.
d. close tolerance seal.
(218) Sealants that have a long work-life normally have a...
long curing period

a. long curing period.
b. short curing period.
c. curing temperature above 120° F.
d. 3-percent addition of deionized water.
(218) What do you use to fabricate a sealant removal tool?
Plastic

a. Brass.
b. Plastic.
c. Aluminum.
d. Stainless steel.
(219) An atom that has gained or lost electrons and has acquired an electrical charge is called...
an ion

a. an ion.
b. a proton.
c. a neutron.
d. an electron.
(219) Corrosion in an electrochemical cell always starts at the...
surface of the metal

a. cathodic surface.
b. surface of the metal.
c. weakest point in the metal path.
d. point where the electrolyte contacts the anode.
(220) What is the rate of corrosion when the anode is smaller, in relation to the cathode in the electrochemical corrosion cell?
Rapid and severe

a. Slow and severe.
b. Rapid and severe.
c. Slow and superficial.
d. Rapid and superficial.
(220) Metals such as stainless steel and titanium that corrode slowly are referred to as...
cathodic

a. anodic.
b. cathodic.
c. resistant.
d. inhibited.
(220) Some metals have the ability to become electrochemically inactive or passive under certain conditions because of the formation of...
oxide films

a. oxide films.
b. noble films.
c. inhibiter films.
d. chromate films.
(221) On a polished surface, uniform surface corrosion is first seen as...
a general dulling of the surface

a. a general dulling of the surface.
b. a discoloration of the paint.
c. white powdery deposits.
d. small pits or holes.
(221) Pitting corrosion of aluminum or magnesium is first noticed as...
white powdery deposits

a. small pits or holes.
b. white powdery deposits.
c. a discoloration of the paint.
d. a general dulling of the surface.
(222) When performing a corrosion inspection, which tool would you use to dislodge blisters or bubbles?
Plastic scraper

a. Knife.
b. Straight edge.
c. Metal scraper.
d. Plastic scraper.
(222) Which formula would you use to determine maximum corrosion pit depth when using a depth gauge?
(A + B) ÷ 2 – C = Depth

a. (A – B) ÷ 2 – C = Depth.
b. (A – B) ÷ 3 – C = Depth.
c. (A + B) ÷ 2 – C = Depth.
d. (A + B) ÷ 3 – C = Depth.
(223) When inspecting exhaust paths for corrosion, what areas should be inspected because they cannot be reached with normal cleaning?
Seams and fairings

a. Spotwelds.
b. Bilge areas.
c. Seams and fairings.
d. Water entrapment areas.
(223) What is the first step in a general corrosion inspection?
Ensure the area has been thoroughly cleaned

a. Dislodge paint irregularities by scraping.
b. Determine the extent/degree of corrosion.
c. Ensure the area has been thoroughly cleaned.
d. Examine the area with a 10X magnifying glass.

(223) Corrosion that appears as blistering, exfoliation, and scaling or flaking is classified as...

Severe

a. light


b. severe


c. moderate


d. superficial

(223) Prior to corrosion removal, what must be determined?
Allowable damage removal limits

a. Type of removal tooling.
b. Type of removal method.
c. Type of paint to be used to recoat surface.
d. Allowable damage removal limits.
(224) Material compatibility refers to using a medium that will...
not cause additional corrosion

a. not cause additional corrosion.
b. slow down the corrosion rate.
c. speed up the corrosion rate.
d. cause additional corrosion.
(224) Which motion should you use when removing corrosion with a hand held wire brush?
Linear

a. Linear.
b. Circular.
c. Oscillating.
d. Cross hatch.
(224) When removing corrosion with a pneumatic sander, how do you keep the sander from digging into the metal?
Start the sander before it touches the metal

a. Move the sander slowly.
b. Only use light pressure.
c. Start the sander before it touches the metal.
d. Only allow a portion of the sanding disc to contact the surface.
(224) After all visible corrosion is removed, how many additional mils should be removed?
2 (.0020 inch)

a. 1 (.0010 inch).
b. 2 (.0020 inch).
c. 3 (.0030 inch).
d. 4 (.0040 inch).
(224) What is the last step in the general corrosion removal process?
Treat the surface and apply protective coatings

a. Blend out edges of damaged area.
b. Re-evaluate using fluorescent penetrant.
c. Treat the surface and apply protective coatings.
d. Ensure allowable damage limits have not been exceeded.
(225) The paint edges around the chemically stripped areas are feathered in order to...
ensure a smooth, overlapping transition between the old and new paint surfaces

a. ensure a smooth, overlapping transition between the old and new paint surfaces.
b. allow for accurate measurements corrosion removal areas.
c. ensure good surface contact for chemical strippers.
d. allow for easier access to the bare metal areas.
(226) The two categories that corrosion preventive compounds (CPC) are separated into include...
water displacing and non-water displacing

a. light and heavy.
b. clear and translucent.
c. viscous and nonviscous.
d. water displacing and non-water displacing.
(226) Low viscosity corrosion preventive compounds (CPC) are best suited for what type of application?
Spraying

a. Dipping.
b. Spraying.
c. Brushing.
d. Immersion.
(227) Which is not a reason for immediate cleaning?
Poor Aerodynamic smoothness

a. Salt deposits.
b. Fungus Growth.
c. Spilled electrolytes.
d. Poor Aerodynamic smoothness.

(227) When would an aircraft that took off four times over salt water require a clear water rinse?

After the last flight of day


(227) What conditions do you consider when you are choosing a cleaning method?
Size of the area and cleaning compound being used

a. Size of the area and type of soil.
b. Type of metal and surface condition.
c. Type of metal and degree of cleanliness required.
d. Size of the area and cleaning compound being used.
(228) Standards for paint such as color, drying time, and adhesion are stipulated by the
Military specification

a. aircraft specific TO.
b. general aircraft TO.
c. Military specification.
d. Qualified products list (QPL).
(229) Solid waste can be any material that is essentially waste-like, abandoned, or...
recycled

a. frozen.
b. recycled.
c. excluded.
d. nonliquid.
(229) At a minimum, material data safety sheets (MSDS) are made available to...
everyone

a. everyone.
b. shop chiefs.
c. shift supervisors.
d. immediate supervisors.
(229) The four characteristics of hazardous waste are ignitability, corrosivity, reactivity, and...
toxicity

a. toxicity.
b. volatility.
c. flammability.
d. accessibility.
(230) An individual item of supply that has a definite non-extendible period of shelf-life is considered Type...
I

a. I.
b. II.
c. III.
d. IV.
(230) An individual item of supply that has an extendable shelf-life is considered Type...
II

a. I.
b. II.
c. III.
d. IV.
(231) 90-day accumulation sites for hazardous waste (HW) containers should be able to contain the volume of...
the largest container or 10% of the volume of all containers, whichever is greater

a. 50% of all containers.
b. the largest container only.
c. the largest container and 10% of the volume of all containers.
d. the largest container or 10% of the volume of all containers, whichever is greater.
(231) How often should hazardous waste (HW) containers be inspected for release problems?
Weekly

a. Weekly.
b. Monthly.
c. Biweekly.
d. Bimonthly.
(232) What percentage of low observable coatings must be separated as classified or unclassified prior to disposal?
100%

a. a. 25%.
b. b. 50%.
c. c. 75%.
d. d. 100%.
(233) The type of chemical remover to be used depends on the...
type of organic finish system to be removed

a. barometric pressure during removal procedures.
b. type of organic finish system to be removed.
c. color of the finish system to be removed.
d. humidity during removal procedures.
(233) When do you mix chemical paint remover?
Immediately before use

a. 1 hour before use.
b. 2 hours before use.
c. 30 minutes before use.
d. Immediately before use.
(234) What special requirement(s) must be met when mechanically removing coatings on steel and titanium alloy?
Part must be grounded and area must be well ventilated

a. Forced air respirator must be worn and part must be grounded.
b. Part must be grounded and area must be well ventilated.
c. Area must be well ventilated only.
d. Part must be grounded only.
(235) When using the plastic media blasting (PMB) cabinet blaster, check the media level...
prior to use

a. prior to use.
b. during use.
c. immediately after use.
d. 5–10 minutes after use allowing the media settle.
(235) What is the first step when preparing a part for blasting in the plastic media blasting booth?
Thoroughly clean the substrate

a. Mask areas you don’t want blasted.
b. Thoroughly clean the substrate.
c. Decide what media to use.
d. Remove all small parts.
(236) The purpose of adding pigment to paint is to develop...
color

a. color.
b. adhesion.
c. flexibility.
d. toughness.
(236) After checking the shelf life of your coating material you should...
allow the material to reach room temperature

a. remove the lid and inspect the catalyst.
b. allow the material to reach room temperature.
c. mix the material per manufacturer’s instructions.
d. place the material in a paint shaker and agitate for 10 minutes.
(236) What will happen if two-component materials are not thoroughly mixed with each other and in the exact specified proportions?
Curing and adhesion problems will occur

a. Nothing.
b. Resin will curdle.
c. Catalyst will become suspended.
d. Curing and adhesion problems will occur.
(236) When using a #2 Zahn cup, how is the viscosity expressed?
Seconds through the cup

a. Minutes through the container.
b. Seconds through the container.
c. Minutes through the cup.
d. Seconds through the cup.
(237) What type of spray gun is made with an external airtight container?
Pressure-feed

a. Internal-mix.
b. External-mix.
c. Pressure-feed.
d. Suction-feed.
(237) The distance that you hold the spray gun nozzle from the surface depends upon the...
desired width of the spray pattern and type of gun used

a. temperature and the type of gun used.
b. air pressure used and the type of paint.
c. temperature and the consistency of the paint.
d. desired width of the spray pattern and type of gun used.
(237) When using parallel strokes with a spray gun, the spray pattern should...
overlap 50 percent of the previous stroke

a. not overlap the previous stroke.
b. overlap 25 percent of the previous stroke.
c. overlap 50 percent of the previous stroke.
d. overlap 75 percent of the previous stroke.
(237) When should you dismantle a spray gun?
If a proper spray pattern cannot be produced

a. Never, only a factory representative is authorized to dismantle equipment.
b. If a proper spray pattern cannot be produced.
c. Every 30 days.
d. After each use.
(238) What effect does low humidity have on moisture curing coatings?
It slows the cure process

a. Nothing.
b. It stops the cure process.
c. It slows the cure process.
d. It accelerate the cure process.
(238) What is the coarsest grit of abrasive paper that should be used to scuff-sand an already coated aircraft?
120 grit

a. 400 grit.
b. 200 grit.
c. 180 grit.
d. 120 grit.
(238) When painting, what must you do just prior to primer or topcoating?
Perform a solvent wipe down

a. Nothing, surface is ready for coating.
b. Blow off area with compressed air.
c. Perform a solvent wipe down.
d. Rinse with fresh water.
(238) What is the minimum number of readings you need to take when using a wet film gauge to measure coating thicknesses?
6

a. 4.
b. 5.
c. 6.
d. 7
(239) What is the most common cause of coating failure?
Inadequate surface preparation

a. Unusual climatic conditions.
b. Inadequate surface preparation.
c. Using faulty finishing materials.
d. Incorrect techniques during application.
(239) The probable cause of a protective coating spray pattern with a split spray is...
air and fluid feeds not properly balanced

a. a loose fluid nozzle.
b. excessively high cup pressure.
c. incorrect viscosity of the paint.
d. air and fluid feeds not properly balanced.
(239) What is a common cause of streaking when spray painting?
Dirty air cap

a. Dirty air cap.
b. Misaligned fluid needle.
c. Dirt seated in fluid tube.
d. Excessive fluid adjustment setting.
(240) On fixed-wing aircraft, the national star insignia is located on the...
upper left and lower right of wings, and both sides of the fuselage

a. upper left and lower right of wings, and left side of the fuselage.
b. lower left and lower right of wings, and right side of the fuselage.
c. upper left and lower right of wings, and both sides of the fuselage.
d. lower left and upper right of wings, and both sides of the fuselage.
(240) What is the next step after the plotter cuts your vinyl?
The undesirable material must be weeded

a. The decal is applied to the equipment.
b. The desirable material must be weeded.
c. Transfer tape is applied to the equipment.
d. The undesirable material must be weeded.